Building in Santa Fe
Construction on the home began in March 2022 and is scheduled to end in March 2023. Despite considering himself only “reasonably skilled”, Siler-Evans has managed to do the lion’s share of the work on the home with just two other people. This work has included framing the exterior wall construction and windows; doing masonry work; installing the electrical, plumbing, and flooring; and even building the cabinets and the front door from scratch. His skeleton crew also installed just about all the Passive House elements of the home, including the Zehnder ERV system and the components that make up the exterior wall assembly. He only subbed out for the pouring and forming of the foundation and the installation of the Mitsubishi mini splits.
“I was fortunate enough that my company let me kind of step back from work for a year,” he says with a laugh, “so I'm swinging a hammer six days a week.”
The house is a single-story, with 2,200 ft2 of heated space and a 500-ft2 garage that sits outside of the passive envelope. It is slab-on-grade construction with 8 inches of rigid foam beneath the slab, giving the foundation an R-value of 28. The wall assembly is 2x6 construction with blown-in fiberglass insulation, ZIP sheathing, and then an additional 4 inches of rigid foam insulation beneath a stucco finish that is approximately ¾ of an inch thick. The R-value of the wall is 27, which is modest compared to the vented roof, which has an R-value of 80. That assembly includes 20 inches of blown-in cellulose sitting atop an INTELLO membrane, and beneath that is a 2x4 service cavity with fiberglass batts.
As Siler-Evans notes, their property is ideal for Passive House design. “It’s a perfect north-south orientation,” he says, adding that they have designed the house so that its back faces south and includes the home’s largest windows, which are shaded by a two-foot roof overhang. The protrusion is long enough to block the higher summer sun and avoid excessive thermal gains, but short enough to allow passive solar heating when the winter sun is lower in the sky. Siler-Evans says that modeling performed by Emu as part of the Project Boost allowed them to find the sweet spot for the length of the overhang.
Once construction is completed, Siler-Evans hopes to have enough in his budget to install a PV system for which the standing seam metal roofing is readymade. The angle of the pitch is ideal for solar, and Siler-Evans notes that there are brackets that can be effectively clipped on to the ribs of the seams without the need for any penetration.
Of course, not everything has fallen into place throughout the construction process. Sourcing for some of the more specialized components was difficult, but Siler-Evans avoided any bottlenecking by ordering them well in advance. “I think we got most of what we wanted,” he says. This supply wish list included the triple-pane windows from Alpen and Fakro skylights, which he ordered before the project even broke ground.
He also says that pricing, while still erratic, has not left him with the disheartened sense of shock and awe that plagued the construction industry during the early days of the pandemic. Surprisingly, he notes, the pricing for the Alpen windows was not more expensive than even conventional windows despite having twice the performance, a better warranty, and similar lead times. “We didn’t pay any more to get Passive House-grade windows.”
This nonexistent cost premium was certainly not true across the board, and seeing the inflated prices for materials—whether high-performance or not—quickly dashed any illusions of finishing under budget. “Almost everything was more expensive,” he laughs. “Like, we definitely blew the budget.”
Despite the costs, Siler-Evans sees his Passive House project as more than just a healthier home for him and his wife or a line item on his bucket list, but as a clear counterexample to policies that have fueled climate change and energy insecurity. “We want to make sure we're not contributing to furthering those problems. We're finding the solution here.”