Durability was also a consideration when the team was considering fenestration. They opted for Innotech Windows + Doors’ tilt and turn Defender series, which are triple-pane and Passive House Institute certified components. “Any project we’ve used them on, we’ve always gotten good feedback,” Kavanagh says of the B.C.-based manufacturer. In addition to being durable, Kavanagh says their pricing is competitive and they perform well during blower door tests.
The wall assembly is 2x6 construction combined with a HUBER Zip system. Swelling was one concern with the Zip system, as this can be a problem in more humid climates like the Sunshine Coast. However, if tapes and flashing are applied immediately, this didn’t become a major issue, according to Keeling.
Another facet of GNAR’s airtightness strategy, according to Kavanagh, is to keep services outside of exterior walls to avoid unnecessary penetrations in the air barrier. (In colder climates further away from the coast where interior air barriers are more common, this strategy also makes it less likely for water lines to freeze.) The final blower door test was 0.28 ACH50, which Kavanagh says was a team effort, though he did make certain to credit Lincoln’s meticulous craftmanship and Keeling’s leadership on the job site, as well as the work of energy consultant Allison Kirk of SITKA Home Energy Solutions.
As shown in Figure 1, the team used fiberglass (R-22) for cavity insulation, as well as a 3-inch exterior layer of expanded polystyrene (EPS) for the wall assembly, resulting in an average R-value of 36. The roof assembly features a thicker layer of fiberglass insulation (R-42), but only 1-inch layer of EPS (see Figure 1), and has an R-value of 46. The assembly of the suspended floor combines elements of the wall and roof assemblies, and it includes a thicker layer of fiberglass insulation, as well as a 3-inch layer of EPS. Its R-value is 54.
Keeling notes that efforts were made to not use foam products, but difficulties with sourcing during the pandemic made getting all their first choices for materials unfeasible if they wanted to stay on schedule. “You can’t delay your project for a year because of insulation,” Keeling says. He also notes that EPS foam has a similar embodied carbon score to available alternatives, but came with a significant cost savings over those alternative. These factors helped tip the scales towards using a foam product.
Alternatively, the decision to use a torch-on membrane in the roof assembly was made with longevity in mind. While its use does require increasing the embodied carbon of the project significantly, Keeling notes that it has a lifespan of 50 years. The improved durability ultimately made it a palatable trade-off.