In addition to becoming a cultural hub and bringing much-needed affordable housing and services to the area, BACA is pursuing a host of certifications that include Fitwell, LEED Platinum, and Phius 2021 Core, and its design team includes Aufgang and Steven Winter Associates. For Jacob Bluestone of Blue Sea Development, the belief that affordable housing should also be healthy and sustainable is a continuation of the firm’s legacy. “My father was building some of the first Energy Star and LEED Platinum buildings in New York before anyone really knew what the certifications were,” he says, adding that seeking out a performance-based standard like Passive House was the logical next step in the construction of efficient and resilient buildings.
Blue Sea and Gilbane are no strangers to Passive House construction, as this will be their second project to seek Phius certification. The first, Linden Grove, was a first-round Buildings of Excellence award-winner and is currently being constructed in the Bushwick neighborhood of Brooklyn. Linden Grove is also of volumetric modular construction, and the experience of using prefabrication there has encouraged Blue Sea and Gilbane to do it once again with BACA.
“These modules are built in a factory space that have QA/QC [quality assurance/quality control] processes which run all day long in a controlled environment, so the workers are not dealing with wind and cold and rain,” Bluestone says. “We’re able to blower-door test every module on the assembly line and verify the airtightness before the module even leaves the factory. In terms of quality control, we’re hitting compartmentalization numbers that Steven Winter Associates has never seen on any project, nearly twice as tight as what we need for Passive House, so we’re pretty happy with the product,” Bluestone says, noting that they’ve been working with prefabricated wall and modular bathroom systems for more than two decades.
Bluestone also notes that the setting of the modules on site goes incredibly fast, finding that the team can easily erect eight modules per day for Linden Grove. As there are 18 modules per story, they can finish a floor within two to three days. Once the modules are in place, the apartments are more or less complete because they already contain everything from their mechanical systems to their kitchen cabinets and lighting fixtures. Even their toothbrush holders.