The embodied carbon of non-combustible materials adds up. According to Ginsberg, between 60% and 80% of the embodied carbon in a building comes from just three sources—concrete, masonry, and steel. This is a subject that is important to the firm, and Ginsberg notes that Tooze led a study on cost-effective means of reducing embodied carbon on Shore Hill—a 137-unit Phius-certified building in Brooklyn that was also both a winner of a Buildings of Excellence demonstration award in 2023 and a recipient of Early Design Support. Tooze found that the firm could reduce embodied carbon by 28% at no cost when compared to conventional practices for multifamily light wood-frame construction. That figure could increase to 60% through the use of readily available products or methods that cut carbon. Some examples include carbon curing (i.e., mineralizing carbon dioxide by injecting it into concrete) or the use of aggregates (e.g., pozzolans like fly ash or ground glass).
Unfortunately, they will not be able to totally eliminate concrete from 77 William Street. The foundation will be a cast-in-place slab with sub slab and outboard insulation. There will be a basement under about 75% of the building, and they intend to line up its footings with the existing footings of 79 William Street. “You always want to meet the footings of the buildings so that you don’t undermine them,” Tooze says. There is a bit more space between 77 William Street and 69 William Street, so there is less concern about the integrity of the latter’s foundation.
The roof of 77 William Street will include a membrane, a thick layer of polyiso, and a photovoltaic array. The building to the south, 79 William Street, will likely have a PV array, too, but 69 William Street will not because there isn’t a lot of room on the roof and it is in partial shade. Another form of renewable energy that the firm looked into was geothermal, but the upfront cost was too steep, and the process of drilling bore holes after excavating the property would have delayed the project by several months. Ultimately, it just wasn’t right for the project.
For 77 William Street, the team plans to rely on unitized units for the heating, cooling, and ventilation of each apartment. These units may not seem ideal for Passive House construction because of the number of envelope penetrations that need to be made for intake and exhaust, but any hit to airtightness can be remedied with good air sealing technique. Tooze notes that they will likely have to modify the design of the system on the fourth floor due to the mansard roof. He says that they are exploring the use of prefabricated plenums that can be installed beneath the windows.
Ginsberg says that the firm has veered away from centralized systems except in historic retrofits, as regulations concerning preservation prohibit excessive penetrations and the use of louvers on street-facing façades. He notes that all-in-one models are less costly than ducted mini-split systems; there’s no need for hundreds of feet of refrigerant piping that could potentially leak at every joint; and that the refrigerant that they do use is confined to a unit that has been sealed in a factory, making it less likely to leak.
Building managers should prefer these systems, as well, because unitized systems don’t experience catastrophic failures that affect the whole building. If one fails, it only fails for one apartment, and the unit can be quickly switched out so long as there is a replacement handy.